Internal handlebar wire - Victory Forums - Victory Motorcycle Forum
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post #1 of 13 (permalink) Old 03-24-2014, 06:48 PM Thread Starter
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Default Internal handlebar wire

Hey guys, looking at running my wires in handlebars on my 13 8-ball. I'm not so much worried about wiring due to ten years as an electrician from low voltage to high voltage. I'm aware that I'll have to drill a hole on bottom side of bars between risers but wondering where be best spot near controls? I know lot of HD/aftermarket bars already have holes to run wires behind or near controls. I have not removed my controls so do not know if there are slots already for wiring. If any one has done this please share your knowledge and experience on hole placement. Thanks

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post #2 of 13 (permalink) Old 03-24-2014, 08:58 PM
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Not for nothing, but the search function on this forum is basically useless. As for the bars, I put your bars on my vegas, and aside from the holes on the ends of the bars (obviously), there are two small holes that marry up to a notch on the switch housing to prevent it from spinning. You would have to drill a hole up top as well to run the wires down. Also, there is the hole about halfway up to secure the lines that you would want to plug up I'm sure.
As far as electrical, I am pretty sure you would have to splice the wires to get the length, which you said wouldn't be an issue. However, I don't think that the angles and the inside diameter of the bars would allow for the throttle cables and/or clutch cables to go through them.
Good luck hiding the electrical cables though, hopefully you get it squared away, I wanna see pics when it is done!

Edit: Just saw that you put 8-Ball, and not High Ball. What model are you riding? There are a number of different 8-Balls and they all sport different bars. I used Highball bars for my post.

2006 Suzuki SV650 (Traded)
2012 Victory Vegas 8-Ball (Traded)
2014 Victory Cross Country
1985 Harley XLH
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post #3 of 13 (permalink) Old 03-25-2014, 12:36 PM
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harley's bars have a dimple in them and the wires come out of the housing in away that makes it easy to run wires inside.
You would have to drill 1/4" or bigger hole up by controls and one at bottom. Not hard but does make the bars weaker. If you stay with stock bars you might not need to add any wire. If you need to cut your wires cut them at staggered lengths so you don't have a big bulge in the wires.
Blow a string down the holes to pull wires threw. Even spray some WD-40 inside bars for wires to slide better.
A lot of work to hide wires and have your brake, clutch. throttle left to show.

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post #4 of 13 (permalink) Old 03-25-2014, 02:52 PM
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If you aren't having to extend the wires you should be able to remove them from the housing and put them back into to their slots after running the wires. Be sure to take a picture and write down what color went to what slot.
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post #5 of 13 (permalink) Old 03-25-2014, 04:39 PM Thread Starter
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Hey guys not sure when I'll tackle this project but when I do I will do a DIY write up pictures. As far as the cables, I personally don't mind seeing cables and breaded lines. Not only that but it's not good for throttle cables to have several if any bends, same with brake lines. I have done wire tucks on automative engine bays and for same reason left cables alone. I do appreciate all tips, thanks guys. Next rainy weekend I'll probably tear into this beast. Right now we have good riding weather so I'm out when I have a chance.
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post #6 of 13 (permalink) Old 03-25-2014, 07:55 PM
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Ive been looking at how to do this on my vegas with hammer bars as well. Ill post if i come up with something but shouldnt be difficult at all. And i wouldnt be concerned with making the bars weaker if u dont drastically over size the holes.

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post #7 of 13 (permalink) Old 03-26-2014, 11:49 AM
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You'll be surprised how big you'll have to make the hole.
You should think how your going to get the wires of of the connector housing that will be a hard part to do

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post #8 of 13 (permalink) Old 03-26-2014, 08:32 PM
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Was pretty managable when i built this so not to worried.
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2005 Victory Vegas
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post #9 of 13 (permalink) Old 03-26-2014, 09:38 PM
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2 diffrent worlds

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post #10 of 13 (permalink) Old 03-26-2014, 10:20 PM
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Same amount of wires to run...

2005 Victory Vegas
Ness Signature Series
Stage 1 kit
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